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Milwaukee 5616-24 2-¼ Max HP EVS Multi-Base Router Kit Includes Plunge Base and BodyGrip Fixed Base
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List Price: $454.00
Our Price: $209.99
You Save: $ 244.01 ( 54% )
Availability: Usually ships in 24 hours
Manufacturer: Milwaukee
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Average Customer Rating:  
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Binding: Tools & Hardware
Brand: Milwaukee
EAN: 0045242032792
Feature: Precise macro/micro depth adjustment systemto 1/64 increment, 3 metal depth scale and adjustable pointer
Label: Milwaukee
Manufacturer: Milwaukee
Model: 5616-24
Publisher: Milwaukee
Studio: Milwaukee
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Features
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Precise macro/micro depth adjustment systemto 1/64 increment, 3 metal depth scale and adjustable pointer
Premium plunge system with four-point Oil Impregnated PM Bushing design
6-Position(1/8 increment) adjustable metal turret stops for precise, multiple-pass routing
Tough, machined aluminum motor housing and base
Quick release motorallows adds the convenience of pop & drop quick base changes,passing motor between bases
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Spotlight customer reviews:
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Customer Rating:
Summary: This is a well thought out tool
Comment: Milwaukee 5616-24 2-¼ Max HP EVS Multi-Base Router Kit Includes Plunge Base and BodyGrip Fixed BaseI found recently that my Porter-Cable Plunge Router had a slightly bent shaft. A new Armature/Shaft Assembly was $110.00 and several weeks to get, so I decided that the best course of action in order to be able to continue with my kitchen cabinets was to purchase a new plunge router. This Milwaukee 5616-24 KIt was an excellent choice. The P-C did not have a removable cylindrical motor assembly so it was a pain to install and remove it from my Bench Dog Router Table when I needed to use it freehand and I had to tie down the switch when using it as a table router. With the Milwaukee, I leave the fixed base on the router table and just switch the motor to the plunge base when I need to do freehand work. Also, since I am cutting numerous blind dados, the 1/8" step and repeat feature is great. Just set the bit on the work surface, set the depth plunger, then rotate the "step" beneath the plunger and cut an 1/8" at a time so you don't get chip buildup interference. The collet setup on the Milwaukee is better than the P-C. On the other hand, the P-C does have dynamic braking so it stops very quickly when it is turned off and it has a much better soft start feature. That said, the Milwaukee is a superior tool.
Customer Rating:
Summary: Milwaukee 5616-24 Router
Comment: I purchased the Milwaukee 5616-24 to supplement my Bosch plunge router. I often cut tenons of various sizes and having two plunge routers set to different depths allows me to finish the parts faster. I specifically wanted a new router that had a better method of selecting the plunge depth. Although my Bosch's manual claims adjusting the depth is easy, adjusting to a specific depth within a .010 inch tolerance requires too many test cuts. The reason being the microadjustment knob moves both the bit and the depth control rod. Making fine adjustments requires several steps, not just moving the microadjustment knob. The depth adjustment mechanism on the Milwaukee 5616-24 only moves the depth control rod. This simplifies the process and allows quick depth changes. Another feature I like about the Milwaukee is it has two springs to suppport the plunge base. The single spring in the Bosch plunge router often allowed the unit to bind when plunging. This would prevent the bit from making a smooth controlled entry into the work piece. The Milwaukee's plunge base is much easier to control.
I also have used the fixed base. It was very easy to remove the motor from the plange base and install it in the fixed base. Regardless of the base the router performed well. I like the soft start and the motor seems to have plenty of power. I have not used it mounted in a table so I can not comment on those features. The only Bosch feature I think I prefer is the shape of the base. It has a D shape rather than being completely circular. Since I prefer to use a fence instead of a guide attachment, the flat part of the base allows you to keep the router in the same position (i.e. It does not rotate.) through the entire cutting motion. This is not a large advantage, because the base centering cone that comes with the Milwaukee does an excellent job. Although the router rotated slightly while I moved it along a fence, there was no noticeable undulation in the resulting edge.
To date I have only used it to build one table, but I am very pleased with its performance.
Customer Rating:
Summary: Good Tool
Comment: I needed a router for a furniture project and, based on reviews I found here, selected the Milwaukee 2616-24 router. It comes with a fixed base and the plunge base. I have only been using the fixed base so far on my project. I am very pleased with the tool. It has plenty of power for the many cuts I am making and the bit appears to be centered (I can turn the router around and there is no difference in where the bit cuts). So far, so good. I look forward to trying out the plunge base on my next project.
Customer Rating: 
Summary: Great Except for the Plunge Base
Comment: First off I am not a hater. I've got well over thirty Milwaukee tools and think very highly of all of them with this one exception. For example I feel that the big 3 1/2 HP Milwaukee router (of which I own three) is the best router in the world for router table use. It actually hurts me to badmouth this product since I have such a high regard for Milwaukee tools.
The problem with this plunge base is that the motor is insufficiently clamped into the base as this clamping is entirely achieved by the use of the over center clamp. On a conventional base router this isn't an issue since all of the load on the router bit is tangential. There is no force trying to push the router motor out of the base. A plunge router however is a different animal as when plunging there is considerable vertical force working against this clamp trying to push the motor out of the base. When under high vertical load (like plunging a mortise) the motor backs out of the base. All other multi based routers use this over center clamping system but augment it with a pin on the motor that fits into a slot in the plunge base to prevent the motor from rising up when the unit is plunged. The Milwaukee doesn't have this additional feature.
I solved this problem by drilling and taping a hole into the plunge base for a set screw which I tighten against the router motor to lock it into place. This works fine but something like this should have been done by the factory and not me.
Except for this major flaw the rest of the plunge base is good. The plunge is smooth, the feel and balance of the unit is very good, the depth adjustment system is excellent, and the handles comfortable. I do think that the plunge release lever should be longer as it's a bit hard to actuate, but, the handles intrude into this space making the use of a longer plunge release lever difficult.
Good unit with an unacceptable flaw.
Customer Rating:
Summary: Excellent Router
Comment: I researched routers by reading and talking to people who use them regularly. This Milwaukee kit came up over and over as one of the best. I have used it for a few weeks now and absolutely love it. I am a novice user and bought a set Whiteside bits. The router and bits are performing flawlessly. I do recommend contacting Pat Warner (http://patwarner.com/) for his alternate base. He has an elliptical base that fits this router (and others) that makes them more stable when using by hand. The router is quiet, powerful, has a slow start feature, and is simple to use. I am not a big fan of the three part case or the size of the case. Some will not like having to use two wrenches to change bits but this is no problem for me. The body grip on the fixed base is wonderful for keeping a good grip on the router. Finally, the switch is perfectly positioned for easy on and off while you are gripping the router. Buy it, you'll like it.
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Editorial Reviews:
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The award winning line of Milwaukee Routers is growing! A new Heavy Duty Plunge Base introduced in June 2007 now complements Milwaukee's award winning BodyGrip Fixed Base in two new Multi-Base Router Kits, the 1-3/4 Max HP, 5615-24 and 2-1/4 Max HP EVS, 5616-24.
Both Multi-Base kits deliver everything offered by the Milwaukee BodyGrip Fixed Base Router with its multitude of patented innovations. The additional new Heavy Duty Plunge Base offers unprecedented design and features that professional users are seeking.
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